壹 变压器维修和监测手册 Technical manual – 1

Transformer oil filtration

Power transformer maintenance and acceptance testing technical manual

From “Department fo the Army TM 5-686, Power Transformer Maintenance and Acceptance Testing, 16 November 1998”

 

1-4 维修和测试

过热和污染是变压器操作最大的两个敌人。过热会导致可靠的绝缘被击穿,并在油被污染时加速化学反应的发生。所有变压器都要求有冷却方式,确保变压器有合适的冷却非常重要。合适的冷却通常涉及清洁冷却表面,让空气流通尽可能通畅,监测负载以确保变压器不产生过热。

A、 污染对变压器是有害的,无论是外部还是内部。考虑到长期的正常工作,基本的清洁和一般的清理就很需要。灰尘堆积和油脂沉淀会极大限制散热器和罐体表面的散热能力。终端和绝缘表面特别受到灰尘和油脂堆积的影响。这种堆积通常会影响测试结果。变压器的总体状况应该在任何活动中被关注到,所有操作都应当努力维持其完整性。

B、 变压器中的油应该尽可能保持干净。灰尘和水分都会造成化学反应,这会降低油的介电强度和冷却能力。在变压器被打开时,应随时关注污染这个基本状况。在离开炼油厂前大多数变压器油都已被某种程度的污染。判断油被污染到哪种程度和恶化速度非常重要。确认油污染程度可以通过定期取样和分析油来实现。

尽管维修和工作实践是为了延长变压器的寿命。但变压器最终会失效或不得不更换,这无法避免。变压器检测可以使得这一老化过程变得可量化和可追踪,帮助预测替换的区间并避免失效。历史测试数据对于在环路其他部分发生错误后确定对变压器造成的损坏很有价值。比较错误发生前后的测试数据,就能判断发生在变压器上的损坏。

 

Testing device for transformer oil

 

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Dielectric oil test

闪点(最低)和倾点(最高)分别是140 °C 和 −6 °C。没有处理过的新油节电强度是12 MV/m (RMS),处理后应该高于24MV/m (RMS)

室内使用的大型变压器必须使用干式变压器(不含油液)或者使用抗燃油。

 

油质量和测试:

在变压器工作时,变压器油会承受电和机械压力。此外还有因为绕组和固体绝缘物化学反应,或者高温催化下产生的污染物。变压器油的化学性质会随之慢慢改变,累积多年后会使得其应当发挥的功用失效。因此应该定期检测以获知油的基本电气参数,确保其适宜继续使用,确认是否需要进行过滤/再生等操作。检测可以分为如下方面:

含气量分析
呋喃分析
PCB(多氯联二苯)分析
一般电气和物理测试
颜色和外观
击穿电压
水分含量
酸度(中值)
介质损耗因数
电阻
沉积物和污泥
表面张力
闪点
倾点
密度
运动粘度

具体控制参数可以在IEC, ASTM, IS, BS等标准中查询,可以使用各种方式测得。呋喃和DGA测试并不是用来判定变压器油质量的参数,而是判断绕组内部是否有异常或者变压器绝缘纸是否有异常,因此这两项需要在整套变压器大修时测量。建议检测时间间隔如下:

一般测试和物理测试:两年一次。

含气量分析:一年一次

呋喃测试:变压器工作满5年后,每两年一次。

 Oil transformer filter

Oil dehydration equipment

Oil tester

Water oil separator

dielectric oil filtration machine

The flash point (min) and pour point (max) are 140 °C and −6 °C respectively. The dielectric strength of new untreated oil is 12 MV/m (RMS) and after treatment it should be >24 MV/m (RMS).

Large transformers for indoor use must either be of the dry type, that is, containing no liquid, or use a less-flammable liquid.

 

Testing and oil quality

Transformer oils are subject to electrical and mechanical stresses while a transformer is in operation. In addition there is contamination caused by chemical interactions with windings and other solid insulation, catalyzed by high operating temperature. As a result the original chemical properties of transformer oil changes gradually, rendering it ineffective for its intended purpose after many years. Hence this oil has to be periodically tested to ascertain its basic electrical properties, make sure it is suitable for further use, and ascertain the need for maintenance activities like filtration/regeneration. These tests can be divided into:

Dissolved gas analysis

Furan analysis

PCB analysis

General electrical & physical tests:

Color & Appearance

Breakdown Voltage

Water Content

Acidity (Neutralization Value)

Dielectric Dissipation Factor

Resistivity

Sediments & Sludge

Interfacial Tension

Flash Point

Pour Point

Density

Kinematic Viscosity

 

The details of conducting these tests are available in standards released by IEC, ASTM, IS, BS, and testing can be done by any of the methods. The Furan and DGA tests are specifically not for determining the quality of transformer oil, but for determining any abnormalities in the internal windings of the transformer or the paper insulation of the transformer, which cannot be otherwise detected without a complete overhaul of the transformer. Suggested intervals for these test are:

General and physical tests – bi-yearly

Dissolved gas analysis – yearly

Furan testing – once every 2 years, subject to the transformer being in operation for min 5 years.

 

Source: http://en.wikipedia.org/wiki/Transformer_oil

Transformer oi

Wikipedia: Transformer oil or insulating oil is usually a highly-refined mineral oil that is stable at high temperatures and has excellent electrical insulating properties. It is used in oil-filled transformers, some types of high voltage capacitors, fluorescent lamp ballasts, and some types of high voltage switches and circuit breakers. Its functions are to insulate, suppress corona and arcing, and to serve as a coolant.

 

 

The oil helps cool the transformer. Because it also provides part of the electrical insulation between internal live parts, transformer oil must remain stable at high temperatures for an extended period. To improve cooling of large power transformers, the oil-filled tank may have external radiators through which the oil circulates by natural convection. Very large or high-power transformers (with capacities of thousands of kVA) may also have cooling fans, oil pumps, and even oil-to-water heat exchangers.

 

变压器油或者液压油是一个高精炼的矿物油,适用于高温环境,有良好的电阻性。它用于油式变压器,某些高压电容,荧光灯镇流器,以及高压开关,断路器等。它的功能是绝缘,镇压电晕和电弧,并用起到冷却作用。

油有助冷却变压器。因为其为内部运行部件提供部分电绝缘,因此变压器油需要在较长时间内在高温下保持稳定性。 为了提高大型变压器的冷却效果,油箱可能配有外置式散热器,通过和周围环境热交换使循环的油降温。非常大型或者大功率变压器(有数千千伏安容量),也许还有冷却风扇,油泵,甚至水冷。

 

Transformer oil purifier

Transformer oil purifier with trailer

Transformer oil purification and regeneration machine